Natural grass can be mimicked using artificial fibers on a surface. Sports arenas have traditionally used this synthetic grass for sports that used to or still require a grass-like environment to perform on. Nowadays, these surfaces or not only used for sports leagues but even in residential settings and commercial landscaping.
On top of looking natural, the surfaces can withstand a lot of use, which is why it is used most in sports arenas. They also don't need any trimming maintenance or irrigation for it to stay healthy. Stadiums like to use this surface because they otherwise can't get sunlight to shine on the entire grounds. However, artificial grass does have downsides, as it has been manufactured. It does have a limited amount of shelf life, has been made with toxic chemicals and petroleum, leads to certain health and safety concerns, and requires some periodic cleaning.
The production of the artificial grasses require a mixture of additives like UV stabilizers and coloring agents, and plastic granules. This is all heated and pressed, then pushed through extruder heads under high pressure. The resulting individual fibers are created in a specific size and shape, dependent on the type of extruder head used in the process. Usually, the fibers produced are monofilament or fibrillated.
Fibrillated fibers require that plastic be pressed through the extruder head first to create a thin film inside it, similar to a videotape. Notches are made in the plastic to create a honeycomb structure when it's pulled apart. The honeycomb film is spun around until it becomes round. Fibrillated fibers are used often because they are affordable, mostly in sports arenas that require large amounts of artificial turf. However, these fibers don't look natural. It takes some time for the notches to split even further apart for it to start looking realistic.
Monofilament fibers are pushed through extruder heads like ready-to-use blades, somewhat like spaghetti. The blades are combined together and coiled around each other to create bundles of grass piles. Monofilaments look a lot more natural than fibrillated fibers; and show more flexibility, softness, and wear resistance.
The mixture combination does differ between suppliers and the specific desired end product, but will ultimately determine the quality of the grass. The fibers, or blades, are the reinforced to withstand temperatures between -50 and 50 Celsius, and also any force or wear they might need to resist. Afterwards, the fibers are wrapped around spools, or bobbins, and sent to artificial turf manufacturers.
These bobbins are put on machines that are four meters wide and have needles that push the fibers through backings. This tufting process is comparable to any standard sewing machine. The final resulting appearance of the artificial turf relies on the machine and its needles, the fiber itself, and the fiber height.
A liquid mixture is added to the backing in order to fix the fibers in. It's then put into an oven so the mixture can harden. The result is a completely finalized artificial turf that can be installed or sent out for sale.
On top of looking natural, the surfaces can withstand a lot of use, which is why it is used most in sports arenas. They also don't need any trimming maintenance or irrigation for it to stay healthy. Stadiums like to use this surface because they otherwise can't get sunlight to shine on the entire grounds. However, artificial grass does have downsides, as it has been manufactured. It does have a limited amount of shelf life, has been made with toxic chemicals and petroleum, leads to certain health and safety concerns, and requires some periodic cleaning.
The production of the artificial grasses require a mixture of additives like UV stabilizers and coloring agents, and plastic granules. This is all heated and pressed, then pushed through extruder heads under high pressure. The resulting individual fibers are created in a specific size and shape, dependent on the type of extruder head used in the process. Usually, the fibers produced are monofilament or fibrillated.
Fibrillated fibers require that plastic be pressed through the extruder head first to create a thin film inside it, similar to a videotape. Notches are made in the plastic to create a honeycomb structure when it's pulled apart. The honeycomb film is spun around until it becomes round. Fibrillated fibers are used often because they are affordable, mostly in sports arenas that require large amounts of artificial turf. However, these fibers don't look natural. It takes some time for the notches to split even further apart for it to start looking realistic.
Monofilament fibers are pushed through extruder heads like ready-to-use blades, somewhat like spaghetti. The blades are combined together and coiled around each other to create bundles of grass piles. Monofilaments look a lot more natural than fibrillated fibers; and show more flexibility, softness, and wear resistance.
The mixture combination does differ between suppliers and the specific desired end product, but will ultimately determine the quality of the grass. The fibers, or blades, are the reinforced to withstand temperatures between -50 and 50 Celsius, and also any force or wear they might need to resist. Afterwards, the fibers are wrapped around spools, or bobbins, and sent to artificial turf manufacturers.
These bobbins are put on machines that are four meters wide and have needles that push the fibers through backings. This tufting process is comparable to any standard sewing machine. The final resulting appearance of the artificial turf relies on the machine and its needles, the fiber itself, and the fiber height.
A liquid mixture is added to the backing in order to fix the fibers in. It's then put into an oven so the mixture can harden. The result is a completely finalized artificial turf that can be installed or sent out for sale.
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